FREMONT, CA: Since their first use about fifty years ago, robots have spread throughout manufacturing. Today they perform a wide range of duties in many different industries. They help small and medium-sized manufacturers to aid operations and improve efficiency and enhance competency within their industry. Each action must spot specifications of the robotic solutions and reap benefits of automation. Below are possible ways that robots can often benefit small and medium-sized manufacturers.
Robots equipped with vision systems can identify part orientations and find out critical features to check for presence, identify flaws, or take measurements. Once a quality check is done, flawed parts are rejected, and quality parts are delivered to the final packaging. These results can be recorded, for further tracking and traceability requirements. Its return on investment benefits includes reduced scrap rate, fewer quality returns, reallocation of inspection staff, and facilitation of full inspection.
Another significant impact of robots in the manufacturing industry is that they will create new job opportunities for human workers. Employees can learn to program and conduct maintenance on the machines instead of moving substantial parts or performing monotonous tasks. As the manufacturing and robotic industry continue to grow side by side, they take human workers out of potentially dangerous work conditions.
The most practical way that robots reduce manufacturing costs is by not requiring compensation. The initial value for the implementation of these intelligent automated systems may seem daunting, but small and medium-sized manufacturers will see long term return on their investment. This key benefit is because robots can work all day without interruption if needed, they require reduced energy industry usage, and highly repeatable movements lessen the time spent on correcting errors.
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Smaller companies can use robots to perform selected tasks at a lower cost and with higher quality results than with outsourced workers. This allows manufacturers to keep their operations in one place and still compete in the global market place. Automated manufacturing is becoming more necessary for manufacturers who wish to become more productive in jobs and stay competitive in the market.
It is fortunate that recent advances in robotic software, sensors, and vision systems have got the potential to deliver a real return on investment for even the smallest manufacturers. Given these potential advantages for small and medium-size manufacturers, now is time to essentially consider the business case for integrating robots for smaller manufacturing operations.
